Boat Journal

Chronicling a love affair with sailing

Category: Fixing It Up!

Sewing the Sail

The UV cloth on my head sail had been coming loose for quite awhile now. And, after our recent storm event, it was looking pretty raggedy as well. I emailed a couple of places for bids on getting it repaired. Right around $500. Ouch! Well, that was including new fabric as well.

So, just before heading out of town, I pulled the sail down. As I did, it appeared that the fabric was not in as bad a shape as I thought. And it was just the one edge that was loose. So I figured I could sew it myself.

I have a wonderful Brothers sewing machine. That thing can sew through leather, according to the guy who sold it to me. I don’t know about that. I do know that he took a piece of denim, folded it in half, and sewed a seam on it. He then took that, doubled it again, and sewed it again. He repeated the process a couple more times and the machine never balked.

I’ve also sewn quilts with it. My quilts are made with denim and broadcloth, and the seams on those can get quite thick. Again, no problems.

So, rather than put out $500 on what looked to be a simple zigzag seam, I took it home and did it myself.

The machine didn’t like it. The zig wouldn’t. Just the zag held. So I sewed a straight seam in it. That did work pretty well.

But I am a bit worried about it. If you’ve ever felt the cloth on a sail, it feels like it’s permeated with plastic. So, did I just create a perforation that will make it easier to tear? Usually when one uses a zigzag stitch, it’s to allow the seam to ‘give’. Did I just create a seam that’s just going to tear more easily? Only time will tell.

Next problem: the foot was floppy. It would wave at me in the wind. After seeing the UV strip, I assumed that sewing the seams would fix that as well, since I thought I might just be witnessing that fabric flapping. That wasn’t the case. The foot is still loose. So I still may need to take this sail in for repairs.

Holes in the Boat, Parte Deux

Well, I finally did it. I decided the music was important enough to me that I went ahead and put holes between the cabin and the cockpit so I could have tunes when sailing.

So, I picked up a small saw, my drill, and some screws. I already had the wire I needed and a mounting frame(?). And I set to work.

The place I wanted to put it was lined with wood I was trying to miss on the inside, so I measured carefully to make sure they went in the proper place.

measuring the spot

Somehow, over the months I’d had the speakers, I lost the pattern that was included. So I created my own.

pattern for the speakers

I drew the holes and measured again:

remeasuring

I drilled a couple of sample holes, just to make sure I’d gotten it right. And I still seemed to have messed it up, since one of the holes ended up in the wood.

messing it up

I used the drill to create a ring of holes around the ring, as I’d read in a book recently. Then I used the saw I’d purchased to connected them and finish the job. But the saw broke after getting only 1/4 way around one of the holes. So I finished it up by using the drill to connect the dots.

Holes around a hole

I finished it up, then put epoxy in to seal the wood and fiberglass against water damage.

Finished Hole

Notice how thick it is? That really surprised me!

[Top]

Back in Business

I’m running again! Hooray! A big thanks to Doug Truston of Wormley Creek Marina. Nelson, the mechanic in his employ, pulled off the valve cover and found the rings stuck. Their guess is that it got so cold that the ring shrank, then got stuck. So they sprayed a lubricant on them. That freed them up and the engine was operational again. While they were at it, they checked the injectors which, they said, were in good shape.

I was talking to Earnie a couple of days ago and told him about what was going on. He asked if I’d had the engine fogged. Apparently, there’s something you can spray in the engine when you have it winterized that puts a thick lubricant inside and prevents just this type of problem. The other suggestion, from Doug, was that I might want to get a block warmer to put on the engine next year. I’ll have to check both those out when it gets cold again.

[Top]

Nova

When one does business, it helps to learn one’s market. When one does business internationally, there are problems if one doesn’t understand the language or the culture of the foreign country in which one wants to sell a product. There’s just such a story about Chevrolet, who learned that they couldn’t sell a car called Nova within Spanish-speaking countries. Why? Because no va, in Spanish, is doesn’t go. Not exactly the best name for a car, right?

Well, I digress. It’s just I think of that story when I ponder the situation I find myself in.

My boat won’t move. Well, if I had wind, and pushed it out of the slip, it might. But, as it is now, it can’t be propelled.

The engine isn’t working. And it happened all of a sudden. Looking back at this blog, you can see that the last trip I took out was my solo adventure in October. At that time, the engine was working perfectly. But I went out to the boat about mid-January, on one of those rare sorta-warm days, when my children happened to be in town. And it wouldn’t start. It tried to turn over, but never caught.

So I had the mechanic at the marina take a look. He couldn’t get it to start either. The marina owner said he’d have a look. But, after about 3 weeks, he never got the opportunity, so I asked the guy who’d originally inspected the engine to take a look. Well, by misting it with oil, he got to start, but he said it made an awful racket when it did. He said the engine was dead. He said that he could turn the ?? (don’t remember what) and there was no resistance. He said that meant that there was not compression.

I called and talked to him. Told him that didn’t make any sense, since it had run perfectly the last time. So he said he’d take another look. His thoughts:

As we discussed, m opinion of why your engine is not starting is that there is insufficient compression to support diesel combustion. This condition is readily apparent when the engine is “barred’ through several revolutions at the flywheel and there is, virtually, no “push back” of the pistons as they roll through each compression stroke. I realize that the engine was starting without apparent problems before you laid the yacht up for winter. The contributing causes to lack of compression may be that the piston rings have retracted or seized into their lands (grooves) and are not sealing against the cylinder walls. I have seen this condition before when moisture has found its way into the engine and allowed light rust to “stick” the piston rings in place. From lookng at the engine, it’s also clear that a major overheating event occurred in the recent past. This may have also caused the piston rings to lose their temper or “spring” and contributed to this condition.

More than likely, since the engine has been sitting without starting for some months, any oil that served to seal the piston rings to the cylinder walls in the past has drained into the crakcase, again with associated loss of compression.

As we discussed, my prognosis for this engine is not promising. I suggest that you confirm my diagnosis with actual compression testing of each cylinder with a diesel compression gauge. Any diesel mechanic should be abe to do this for you. Removing the glow plugs and putting some oil into the cylinders via the glow plug holes may fee the rings if they are, in fact, mildly seized in their grooves. Oil may also seal the pistons against the cylinders to the point of improving comprssion to a level that will support diesel ignition. If this is the case, you may find that the engine will start with some reliability if done so every few days such that oil remains “captured” along the cylinder walls and piston rings. I had a Perkins like this that ran on for years but if we let it sit for longer than about a week without starting we would have to open the injectors and squire a few drops of oil into the cylinders.

My hope is that the rings in your engine are, simply mildly stuck in their grooves and that oil and rotation will free them. Of course, I could have complete misdiagnosed this situation and I’ll be happy to learn if this is the case when a mechanic can report back with actual compression reading on each cylinder. The should be about 390 PSI per cylinder.

So, I relayed my conversation to the marina owner. His response:

Before you spend any money on the engine let me think about other causes. I have never heard of all rings “STICKING” at the same time and I was hoping it was an air problem. If it started after misting the cylinders it should start with diesel. Some times the engine will allow cooling water to enter the cylinders through an exhaust valve during engine shutdown so removing the injectors and soaking the cylinders may be the best option now.

And, when lamenting my situation to Dan, he talked with his dad, who knows a thing or two about diesel engines, he, too, thought it presumptive to say the engine was dead. His ideas:

It seems very unlikely that all the rings would stick at once. And I’m not sure that would cause this problem. Now, if all the valves were stuck open, that would make more sense as that would cause a complete lack of compression. But that seems unlikely as well.

Later:

Hey, I talked to my dad and he agrees that it is most likely stuck valves. It should be pretty easy to check by pulling the valve cover and turning the engine over to see if they aren’t coming up all the way.

Dan offered to help me pull off the valve cover to take a look and see what was going on. And that would, I’m sure, save me a bit of money. My concern is that I’d have an engine apart that I really didn’t know how to repair, not that I don’t think I could figure it out. But, between school and work, I wouldn’t have time to do it.

So, for now, I’ll let the folks at the marina see if they can figure it out. They said the first thing they’d do is check the injectors. We’ll see what happens.

Worse comes to worse, I’ll get an outboard again and use that until I can get the engine fixed or 🙁 replaced.

[Top]

Holes in the Boat

Reading the title, I assume you think I’m talking about the leaks I have. And, since this baby is 34 years old, those do happen. But I’m talking about the holes I’ve (avoiding) putting in her.

Everyone customizes their boat. After so many years, there’s been alot of it done: there’s a new head, the interior is yellow, the salon has velcroed pillows to create a ‘couch’. And I’m starting to do a bit myself.

First big project is installing a stereo system. I love music – all kinds. So it seems a natural to put a simple system on the boat. I purchased a Sony car stereo that West Marine sold with indoor/outdoor speakers, and I bought two bookcase speakers to add to the mix.

So, what I want to do is hang the stereo beside the CB radio just aft starboard of the galley. I put the two bookcase speakers in my galley shelves, and I want to install the indoor/outdoor speakers on the lower forward (under the seats) of the cockpit. One side isn’t too bad. There’s an old piece of plexiglass that isn’t to watertight that was installed, I’m guessing, to cover the hole where the original engine instruments were. So I’ll get a new piece of plexiglass, cut a hole in the middle to fit the speaker, and mount it. No problem!

The problem is the other side. That will involve cutting a hole in the fiberglass. No big deal, right?

Well, I just keep thinking, what if the next owner doesn’t want a hole on that side of the boat? Not that I’m thinking of selling this thing any time in the near future. But, well, what if?

I have arguments with my husband every time we paint the house. He keeps picking neutral colors. I say they make the place look like we’re renting. So I paint the bedrooms vibrant colors. So what if we have to paint over it if and when we ever sell?

Well, this is a bit different. This is, like permanent. Yes, you can repair fiberglass. But that will be an awfully big repair, if it’s ever needed.

Like the mount on the back of the boat. Earlier, I’m sure, I mentioned about the outboard I sold. The mount for it is still there; it was put on with some 3M product that ensures it will be there until I’m willing to pay for an awfully big fiberglass repair, since it’s not going to be easy to remove.

And I keep thinking I’m doing the same sort of thing by putting a speaker hole in the cockpit.

Wish me luck! Or talk me out of it! I’m planning on doing it as part of the winter repairs.

[Top]